Seiko 7C17 Instrukcja Użytkownika

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March 2006
Apollo Seiko Soldering System
Selective Soldering System
Documentation Package – Table of Contents
1. Start-Up Procedure
2. Teaching Pendant Description
3. Work Field Description – Solder Profile Data
4. L-CAT EVO Robot Programming (Apollo provided manual)
4.1 Solder Block Programming
4.2 Solder Block Profile Sheet
5. Preventing Solder Defects
6. Solder Feed Routing Detail
7. Soldering Principles / Concept & Solder Iron Set-Up
8. Basic Troubleshooting
9. Preventative Maintenance
10. Sponge Cleaner – Sponge Replacement
11. Spare Parts List
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Podsumowanie treści

Strona 1 - Selective Soldering System

March 2006 Apollo Seiko Soldering System Selective Soldering System Documentation Package – Table of Contents 1. Start-Up Procedure 2. Te

Strona 2

Programming WORK Field Data: WK Parameter Command Description Refer to the photos and pendant descriptions above for a detailed explanation. Comman

Strona 3 - With Remote Interface Panel

An example to enter WK 101 for point soldering Command WK: Data1 WK: Data 2 Description S+ 6.5 SP 30.0 6.5mm @ a feeding speed of 30mm/s CY1 ON

Strona 4 - A) Teaching pendant

21 Step Combination WWKK __ __ __ WWKK __ __ __ WWKK __ __ __ End Condit

Strona 5

EVO Error Listing This table is designed to help trouble shoot common problems that may occur with the L-CAT EVO. If you have tried the recommended s

Strona 6

Aug. 17, 07 ZSB Feeding Gear Solder Roll Feed From Feed Solder Through “Cork Screw” Wire Feed Solder Under this Shaft Guide Roller Straighteni

Strona 7

. Clearance Requirements – Keep Out Area (general guidelines) Clearance requirements are a function of the specific solder iron to be utilized. The s

Strona 8

Circuit BoardTaller Componentsset back more2.0mm MIN.Solder WireSolder Iron Figure 2 Solder Iron and Solder Wire Approach

Strona 9

Soldering Principles – Set-Up Description Apollo Seiko has designed this robotic soldering system (Model L-CAT EVO, Luna, Terra) around the solderin

Strona 10 - Programming WORK Field Data:

Solder Ball Formation: Most solder wire has a flux core (paste). This flux has a boiling point of 120 degrees Celsius. Eutectic solder wire has a

Strona 11 - Command

CY1 On & Timer S+ - Secondary Solder Feed S- & CY1 Off Timer S+ - Initial Solder Feed Note: Please refer to the solder profile sheet for t

Strona 12

Aug. 17, 07 Step 01: Power on the L-CAT EVO robot in the lower left hand corner of the machine Step 02: Press the HOME key on the teaching p

Strona 13 - EVO Error Listing

Adjusting Solder Feed Tension Date: Feb. 07’ Rotate the set screw inside cover counterclockwise (CCW) to tighten tension and clockwise to loose

Strona 14 - Aug. 17, 07

How to Modify the Soldering Position 1) In the teach pendant, select PROG mode. 2) Select the correct program number that you want to modify. 3)

Strona 15

Aug. 17, 07 Solder feed & iron position location is very important to achieve consistent solder quality. The solder wire position in relatio

Strona 16

Slide Soldering: (Tip Photo - DCS 50 R) Slide soldering requires the iron tip and terminal relationship to be very consistent. Optimal results are

Strona 17

Slide Solder Defects: Solder “Shorts” or “Bridges”: Open Angle The iron tip is programmed with a slight “OPEN” angle. This allows the fr

Strona 18

Point Solder Voids: Insufficient solder, also referred to as a “VOID” can be caused by several factors. These factors include: a) Flux void in wir

Strona 19

Aug. 17, 07 The L-CAT EVO can be programmed to slide into a terminal to avoid the tip coming into contact with the terminal in the case that it m

Strona 20

The photos below show the solder WORK profile for a standard slide solder profile. All slide solder profiles need to use work profile numbers betwee

Strona 21

Item # Description 01 Slide soldering is programmed in a sequence of two steps. The first step is the starting point and the second step is the

Strona 22

Changing the Iron Tip (RS-L & RS-P): 1) Switch off the robot power (highly recommended) or switch off the Heater in MANU mode by pressing the HE

Strona 23 - Solder Feed:

With Remote Interface Panel Step 01: Power on the L-CAT EVO robot in the lower left hand corner of the machine Step 02: Press the HOME key on the

Strona 24 - Slide Solder Defects:

RS-P & N2 RS-P Iron Unit for Point Soldering Solder Feed Up/Down & Left/Right Adjust Solder Feed Angle: The solder feed approach ang

Strona 25 - Iron Tip Issues:

RS-L & N2 RS-L Iron Unit for Slide Soldering Solder Feed Up/Down & Left/Right Adjust Solder Feed Adjust (photo left): To adjust t

Strona 26

Robot & Solder Troubleshooting Aug. 17, 07 Machine Problem Item(s) To Check For The L-CAT EVO robot will not power on Check to see that th

Strona 27

Troubleshooting (cont.) The iron tip is moving fine but the X, Y, Z & Theta coordinates do not seem to line up with the programmed solder location

Strona 28

Preventive Maintenance The majority of the maintenance of the L-CAT EVO soldering system will be with the soldering feed, iron tips & the iron uni

Strona 29 - (RS-L & RS-P):

Prev. Maint. (cont.) WARNING: Make sure the temperature controller has been powered off prior to removing and / or replacing the solder tip. If the

Strona 30

Prev. maint. (cont.) Lubrication: Use AFC or white, Lithium grease on the sides of the rails. Only apply a small amount, approx. 0.2 grams. Repla

Strona 31

Prev. maint. (cont.) Checking Iron Tip for Wear The iron tip will tend to corrode & oxidize more quickly if it is not kept clean and free of flu

Strona 32

L-CAT EVO Maintenance Date: March 01, 2007 Maintenance Item: Tightening X & Y Axes Set Screws, Pulleys etc. Remove X Axis Cover Pla

Strona 33 - (around rear of iron)

Apollo Seiko L-CAT EVO X & Y Axes Adjustments Tighten Set Screw on Front Side Sprocket (Y) Tighten Set Screw on Rear Side Sprocket (Y) (back of r

Strona 34 - Preventive Maintenance

Aug. 17, 07 A) Teaching pendant Robot mode – Keypad Explanation HOME key To initialize ENT key To enter the setting Ke

Strona 35 - Prev. Maint. (cont.)

L-CAT EVO Maintenance Date: March 01, 2007 Maintenance Item: Tightening Z & Theta Axes Set Screws, Pulleys etc. Remove Z Axis Cove

Strona 36 - Prev. maint. (cont.)

Fume Extraction Tube Routing Date: Feb. 06’ Bolt the Tube Holder to the RS Iron Unit 11mm Silicone Tubing Insert Into Nylon Connector Route Tu

Strona 37 - Dimensions

Aug. 17, 07 Step 01: Loosen & remove the metal support on the right hand side of the SRC 2000 by turning it counterclockwise. Step 02: R

Strona 38 - L-CAT EVO Maintenance

Apollo Seiko Recommended Spare Parts List L-CAT EVO Robot with ZSB Feeder DCS Iron Unit BOFA Fume Extraction System April 2007 G

Strona 39

Soldering Head Unit Part Number Description Unit Cost Qty. To Stock RING Rubber Ring For TM Iron (flux deflection) $5.56 10 RS-P / N2 RS-P Solder

Strona 40

To select the desired program and WK number. Scroll through the program forward one step at a time. Scroll through the program backwards one step a

Strona 41 - Fume Extraction Tube Routing

to select the axes speed high or low if the machine is ROB (PROG) mode. The selected Jog speed is 0.0L, Z:00.0H). In MDI mode, used to enter n

Strona 42

21 Step Combination WWKK __ __ __ WWKK __ __ __ WWKK __ __ __ S+ (solder pre-feed amount) CY 1 ON x.xx (iron tip extend &

Strona 43 - DCS Iron Unit

CY1 OFF – Retract Iron Tip No Timer WK: 101 Apollo Seiko – WORK Field Explanation S+ - Initial Solder Feed S- Solder Retract & TIM (reflow timer

Strona 44 - Miscellaneous

Press the PRG/WK No. Key to Select the WK: number to modify and press ENTERPress the ROB/WK key to Toggle Between ROB & WK ModesTeaching Pendant

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